SCR/SCRF SERIES Operating and Service Instructions FLOAT BATTERY CHARGER THREE PHASE INPUT JA5010-0
6 SECTION III TROUBLESHOOTING 1. CAUTION NOTICE Before troubleshooting, always isolate and de-energize the charger by opening the AC circuit brea
7 b. Power Transformer (T1) 1. With the AC and DC circuit breakers open or OFF, open the cabinet and carefully check the line voltage across li
8 2. Note that semiconductors usually short in pairs in bridge circuits, seldom as single units, and it is rare that all six semiconductors in a
9 4. Check square wave pattern at test points A1, A2 and A3. Note the 120-degree (5.5 mS) delay between the three patterns (scope synchronized t
10 k. DC Ammeter (M1) 1. The charger DC ammeter is connected in series between the charger output and battery. If open it will indicate zero, o
11 SECTION IV SYSTEM ADJUSTMENTS 1. VOLTAGE ADJUSTMENTS AND RESPONSE When abnormal output voltage exists (or no output current is present), and t
12 b. Equalize Adjustment 1. Since the equalize adjustment will not affect the float voltage adjustment and requires a higher voltage it shoul
13 2. CURRENT LIMIT RESPONSE AND ADJUSTMENT a. Checks and Adjustments: Make certain the charger leads are connected to the battery and that the pa
14 SECTION V SCR/SCRF SERIES BATTERY CHARGER CUSTOMER OPTIONS The following pages describe customer options available in SCR/SCRF Series battery cha
15 2. AC POWER FAILURE ALARM RELAY (EJ0085) - WITH OPTIONAL INDICATOR LIGHT Purpose: The purpose of this alarm is to notify the user that the AC i
SCR/SCRF Series Battery Charger JF0026-00 Factory-Configured Specifications MODEL No. INPUT VOLTAGE Vac 1 SERIAL No. FLOAT VOLTAGE Vdc SMART
16 If it is necessary to adjust the LVA threshold in the field, the user must load the battery bank and allow the battery voltage to drop while dec
17 7. EQUALIZE TIMERS Purpose: Equalize Timers are used to switch the charger into equalize charging mode for a set period of time, when required
18 8. COMMON ALARM BUZZER (EJ0123) Purpose: The Common Alarm Buzzer is a charger mounted audible alarm, which is activated when any of several dif
19 12. ZERO-CENTER DC AMMETER FOR BATTERY/LOAD MONITORING (EJ0138) Purpose and Description: The zero-center dc ammeter (M7) lies within the negati
20 15. CURRENT LIMIT ALARM RELAY W/INDICATOR LIGHT (EJ0137) Purpose: The Current Limit Alarm provides an alarm signal whenever the battery charger
21 19. COMBINED ALARM STATUS MONITOR "CASM" PC BOARD ASSEMBLY (EJ0837) Note: Refer to the Drawing (EJ0837-XX) on page 49 for additional
22 SECTION VI COMPONENT DESCRIPTION SCR/SCRF SERIES BATTERY CHARGER - THREE PHASE MAIN FRAME Circuit Symbol (Note 2) Spare? (Note 1) Component Desc
23 Circuit Symbol (Note 2) Spare? (Note 2) Component Description R1 Bleeder / Feedback Resistor R2 Voltage Divider Resistor R3 B Float Adjus
24 COMPONENT DESCRIPTION SCR/SCRF SERIES BATTERY CHARGER OPTIONS - SINGLE/THREE PHASE NOTES: 1) "B" indicates recommended operating s
25 Option Number Ref. Page Circuit Symbol Spare? (Note 1) Component Description EJ0096 38 TM3 B 0-72 Hour Manual Timer DS5 B Float Indicato
i IMPORTANT SAFETY INSTRUCTIONS 1) Before using the battery charger, read all instruction and cautionary markings on: A) battery charger
26 Option Number Ref. Page Circuit Symbol Spare? (Note 1) Component Description EJ0141 46 K8 B Common Alarm Relay (w/Buzzer) AU1 Common Ala
PILOT LIGHT AC & LINE TRANSFORMER AC CIRCUIT BREKAER DC CIRCUIT BREAKER DIODES SCRs SURGE SUPPRESSORS PC BOARD REG. VOLTAGE PC BOARD WAVE FORMS
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Option Schematics34
SCR/SCRF Series Battery Charger35
ii TABLE OF CONTENTS Page No. SCR/SCRF BATTERY CHARGER SPECIFICATIONS (JF0026-00)... (inside front cover) IMPORTANT SAFET
Option Schematics36
SCR/SCRF Series Battery Charger37
Option Schematics38
SCR/SCRF Series Battery Charger39
Option Schematics40
SCR/SCRF Series Battery Charger43
Option Schematics44
SCR/SCRF Series Battery Charger45
iii Page No. SECTION V - CUSTOMER OPTIONS 1. Ground Detection Circuits (EJ0088 / EJ0089 / EJ0094 / EJ0086) ...
Option Schematics46
SCR/SCRF Series Battery Charger47
53 ELECTRICAL RATINGS AND REPLACEMENT PARTS SCR/SCRF Series Battery Chargers (Three Phase Mainframe) PLEASE CONTACT YOUR SALES REPRESENTATIVE FOR DA
54 ELECTRICAL RATINGS AND REPLACEMENT PARTS SCR/SCRF Series Battery Chargers (Three Phase Mainframe) PLEASE CONTACT YOUR SALES REPRESENTATIVE FOR DA
55 ELECTRICAL RATINGS AND REPLACEMENT PARTS SCR/SCRF Series Battery Chargers (Three Phase Mainframe) PLEASE CONTACT YOUR SALES REPRESENTATIVE FOR DA
2 SECTION II INSTALLATION AND OPERATION 1. SAFETY NOTICE CAUTION! READ “IMPORTANT SAFETY INSTRUCTIONS” ON PAGE i. There are dangerous voltages w
56 ELECTRICAL RATINGS AND REPLACEMENT PARTS SCR/SCRF Series Battery Chargers (Three Phase Mainframe) PLEASE CONTACT YOUR SALES REPRESENTATIVE FOR DA
57 REPLACEMENT PARTS SCR/SCRF Series Battery Charger Options (1PH/3PH) BATTERY CHARGER NOMINAL OUTPUT 12 Vdc 24 Vdc 48 Vdc 130 Vdc 260 Vdc OPTI
58 REPLACEMENT PARTS SCR/SCRF Series Battery Charger Options (1PH/3PH) BATTERY CHARGER NOMINAL OUTPUT 12 Vdc 24 Vdc 48 Vdc 130 Vdc 260 Vdc OPTI
59 REPLACEMENT PARTS SCR/SCRF Series Battery Charger Options (1PH/3PH) BATTERY CHARGER NOMINAL OUTPUT 12 Vdc 24 Vdc 48 Vdc 130 Vdc 260 Vdc OPTI
60 REPLACEMENT PARTS SCR/SCRF Series Battery Charger Options (1PH/3PH) BATTERY CHARGER NOMINAL OUTPUT 12 Vdc 24 Vdc 48 Vdc 130 Vdc 260 Vdc OPTI
61 REPLACEMENT PARTS SCR/SCRF Series Battery Charger Options (1PH/3PH) BATTERY CHARGER NOMINAL OUTPUT 12 Vdc 24 Vdc 48 Vdc 130 Vdc 260 Vdc OPTI
62 SECTION X MANUAL SPECIFICATIONS DOCUMENT NUMBER: The internal text and graphics contained within this manual are controlled by the battery cha
SCR/SCRF Series Battery Charger JD5022-00 Preventive Maintenance Procedure MAINTENANCE DATE PERFORMED BY Step (standard features) Instructio
SCR/SCRF SERIES BASIC START-UP AND SHUT DOWN INSTRUCTIONS START UP Switch "ON" DC Circuit Breaker. Switch "ON"
3 4. PLACING CHARGER IN SERVICE a. With the AC and DC breakers OFF and the system in float mode, install the charger making AC and DC connections,
4 7. MAINTENANCE a. This charger is designed to require a minimum of maintenance. There are no rotating parts except in the optional timer and all
5 9. DESCRIPTION OF OPERATION There are four major sections of the SCR three-phase charger, which work together to produce stable, regulated, filt
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